Mastermind is our powerful software solution, developed entirely in-house at Morgan, designed to maximize efficiency across every stage of the production process. It integrates all micro-processes, from order planning to fabric management, into a single intelligent system that optimizes resources, reduces waste, and enhances production control.
The modular system can be configured according to specific production requirements. It analyzes each order and calculates the optimal size assortment based on quantities and current priorities, coordinating departments and generating instructions for marker planning, fabric roll picking, and the production of spreading lay plans.
SOFTWARE SOLUTION FOR THE
OPTIMAL CUTTING ROOM MANAGEMENT
OPTIMAL CUTTING ROOM MANAGEMENT
MASTERMIND – The Solution for Cutting Room Management
Fabric Savings and Time Efficiency:
• Optimized order management
• Identification of the best production solution
• Optimization of working times
• Ideal cutting room planning
• Integration and coordination between departments.
Mastermind: Modules
The Mastermind core system includes several advanced modules,
each designed to support a specific phase of the production process.
A MODULE FOR EACH MICRO-STAGE OF THE PROCESS
COSTING FABRIC CONSUMPTION SIMULATOR Calculate fabric costs in advance, creating ``sample`` markers.
ORDER PLANNING C.O.P. (CUT ORDER PLANNER) Mastermind basic module that allows fabric savings of up to 5%.
MARKER MAKING TETRIX NESTER Automatic nesting system that guarantees maximum nesting efficiency.
PLANNING OF THE DRAFT SPREADING PLANNER Module integrated into the C.O.P. module that allows the optimal planning of the spreading lays.
ROLL ASSINGMENT FABRIC ROLL PLANNER Interfaced with ERP systems, it optimizes the fabric warehouse.
LINE BALANCING LAY TO LINE PLANNER Allows the virtual reproduction of the cutting room, improving its performance.
WHY CHOOSE MASTERMIND
Save more than 5% fabric usage
Reduce production lead times
Improve marker efficiency
Enhance planning accurancy
Low operational costs
How Mastermind Integrates into Your Workflow
Mastermind controls and coordinates the entire cutting process,
ensuring flawless execution from planning through to production.
-
1
Order Planning
Manage production orders and fabric requirements.
-
2
Fabric Management
Allocate fabric rolls and plan spreading operations.
-
3
Marker and Cutting Planning
Optimize marker creation and cutting workflows.
-
4
Production Monitoring
Track performance and analyze real time production data.
To understand how Mastermind can help you optimize the process
and reduce costs, request a simulation using your company’s the real
production data.
REQUEST A SIMULATION
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